Professionally Manufactured
Hydrogen On Demand Systems


Hydrogen Power

"HHO provides the atomic power of Hydrogen, while maintaining the chemical stability of water."
Mobile Magazine
June 2006

Tens of thousands drivers are already utilizing this great technology

Make The Decision To Convert Your Car To A Water Hybrid Today !
alternative fuel hho alternative fuel
save money on gasGlossary - Terms You should know !
Bubbler:
A safety-enhancing device (or part of a device) to bubble air
through water in an electrolyzer.

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hho generatorhho generators
designs might vary - old generators and bubbler shown

Cell (or Electrolyzer cell):
Defined as one unit in an electrolysis system
(a series of individual cells). By a certain arrangement of electrodes (when
plates are used), a single device can have several cells. In Water Hybrid
Technology electrolyzers where electrodes are spiraled to save energy, each
device (one jar) would constitute one cell.

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Browns Gas:

A mixture of hydrogen and oxygen. The product of an
Electrolyzer. Two parts hydrogen to one part oxygen plus some water
moisture. Named after Prof. Yull Brown but goes by many other names:
Rhode’s Gas, after it earlier researcher, Dr. William A. Rhodes; also called
HHO (Hydrogen-Hydrogen-Oxygen), hydroxy, oxyhydrogen, green gas, dihydroxy,
water gas or water gas, water fuel or water fuel, etc. In Korea they
call it Brown Gas. Korea by the way has very good technology of HHO
generators for industry. Brown's Gas is great not only for supplemental fuel
for engines, but also good for cutting metal, soldering, brazing (joining
metals at high temperatures), as well as the welding of various metals
inexpensively (compared to the commonly used welding with acetylene).
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HHO:
Hydrogen+Hydrogen+Oxygen. The product of splitting water (H2O)
into its components. Common name for Brown’s Gas.
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ECU: Engine Control Unit:
Your car's computer. It's the heart of the engine
management system in a modern car, collecting many inputs from sensors
around the car and controlling all functions of the engine such as fuel
injection and heat management.
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EFIE: Electronic Fuel Injection Enhancer,
a device to correct the stichomythic (see def.) level programmed into a car
in order to accommodate water fuel technology.
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Electrolysis:
When a direct current is passed through a liquid which
contains ions (an electrolyte), chemical changes occur at the two electrodes;
usually a separation of oxygen from hydrogen or other substances it is
chemically bonded with. In our case the process of splitting water into
hydrogen and oxygen.
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Electrolyte:
A mixture of catalyst and water in an electrolyzer. We
sometimes refer to the catalyst as electrolyte. That's a common mistake –
the catalyst in our case would be the Sodium Bicarbonate (“baking soda”)
and the electrolyte would be the solution, or the mixture of Sodium
Bicarbonate and water.
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Electrolyzer cell: ( see "cell" )
A single cell in an electrolyzer: an anode and a cathode
immersed in an electrolyte. An electrolyzer can have one cell or many. Also
see 'cell'.
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Electrolyzer:
( see "cell" )
A device or machine that splits water into hydrogen and
oxygen thus producing Brown's Gas. A common misnomer is “hydrogen
generator”; sometimes called “cell”, as in 'Joe cell'.
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Generator: ( see "cell" )
A common misnomer for an electrolyzer, as in “hydrogen
generator”. When mentioned in Water hybrid literature, we refer to
stationary engines that are used to convert gasoline to other types of
energy, usually electricity.
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Lean (mixture):
Less fuel and more air in the air/fuel mixture. In
accordance with common wisdom (the “wisdom” of modern automakers) the
mixture should be ideal at 14.7 parts air to 1 part gasoline. But in actual fact
it can be as lean as 100:1 or more.
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Vaporizer: ( see "cell" )
A device that adds water vapor to the air/fuel mixture of a
vehicle's engine in order to boost its power, save gasoline and reduce
harmful emissions.
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Hydrogen:
The lightest and most abundant element. A gaseous diatomic
element (in simple words: gas that always has particles in pairs). The atom
consists of one proton and one electron.
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hho hybrid
design might vary

MAP sensor:

Manifold Air Pressure sensor .Oxygen sensor or O2 sensor:
An electronic device that measures the
proportion of oxygen (O2) in the gas or liquid being analyzed. Used in
science labs. In modern vehicles it is a small sensor inserted into the
exhaust system to measure the concentration of oxygen remaining in the exhaust gas to allow an electronic control unit (ECU) to control the efficiency
of the combustion process in the engine.
A side effect of oxygen sensors is that they can prevent fuel-saving
technologies which create a lean fuel-air mixture from working. If the engine
burns too lean due to any modifications (such as adding oxygen from an
electrolyzer), the sensor will detect the mixture as being too lean, and the
engine computer will adjust the injector pulse duration, so that the air-fuel
mixture continues to stay within the
stichomythic (see def.) ratio of 14.7:1 on a typical vehicle. There are ways
that the oxygen sensor can be overcome. Sometimes, a device can be
inserted inline with the sensor, which tricks the engine computer into
thinking the mixture is stichomythic, when actually it is either rich, or lean,
and therefore, this modification will not be automatically corrected by the
oxygen sensor. [Source: Wikipedia]
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PCV valve: ( picture )
Positive Crankcase Ventilation valve, a one-way valve that
ensures continual refreshment of the air inside a gasoline internal
combustion engine's crankcase.
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PCV:
Positive Crankcase Ventilation, a system using a PCV valve (see Def.)
to evacuate gases and moisture from the crankcase of an internal
combustion engine.
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Water Hybrid:
A combined technology to convert water to energy. Consists
of a electrolyzer (or several electrolyzer cells) installed on board a vehicle or
any other ICE (see def.), plus a set of fuel economy enhancer, fuel
additives and other techniques.
Top

TO LEARN MORE PLEASE SELECT YOUR ENGINE SIZE !

UNDER 3 LITER
UNDER 5 LITER
OVER 5 LITER
INDUSTRIAL -SEMI
SAVE MONEY ON GAS
hho kit trucks
save money on gas
hho semi truck
HHO Complete Hybrid Conversion Kits - Glossary

Professionally Manufactured
Hydrogen On Demand Systems


Hydrogen Power

"HHO provides the atomic power of Hydrogen, while maintaining the chemical stability of water."
Mobile Magazine
June 2006

Tens of thousands drivers are already utilizing this great technology

Installation Instructions !
alternative fuel hho alternative fuel
Instructions Help Menu:
Safety Advice Cold Weather and Freezing
Generator Instructions Final Steps / Electrolyte
Vacuum and Generator Spark Plugs to Avoid
Generator and Electric What is Map Sensor ?
Map Enhancer Install  
save money on gasInstallation !

Note: The information contained in these instructions is for educational purposes only and cannot substitute for the advice of professional mechanic or authorized dealer. Don't attempt to repair your car if you don't have proper knowledge and tools, you can be injured and your vehicle could be damaged. Take your car to a dealer or a repair shop for proper installation.


h
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HHO Generator Installation Instructions


HHO Generator Safety Advice

Incorrectly installing or incorrectly using Water fuel technology may result in serious damage or body injury. Read and follow the instructions and safety precautions given here and in relevant places throughout to avoid these hazards. If you do not understand these instructions or do not like working on vehicles, have your mechanic do the installation.

It should take 20 to 30 minutes to install. Work outside, no smoking; make sure the engine is not hot. Wear goggles and gloves and only use professional tools; use common sense and general safety procedures used for automotive installations and maintenance. If you're not sure, ASK!

Yes, HHO is combustible – AFTER IT ENTERS THE ENGINE – that's the whole point.
Yet your Water fuel system does NOT store hydrogen when installed properly, so there is no fire hazard due to hydrogen storage. So again, don't let people who don't understand the system intimidate you or tell you about non-existent hazards. Water fuel technology cools down the engine and adds safety to any car.

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HHO Generator Installation

Mount the HHO Water fuel device in the engine compartment. It should be mounted flat and level, and secured is such a manner as to assure that it cannot bounce around when the vehicle hits bumps etc.

Position the device so that it can easily be accessed and can be conveniently removed and filled with water, or cleaned, serviced or inspected.

IMPORTANT: INSTALL THE DEVICE AWAY FROM HOT AREAS
as much as possible. If you're not sure where that is, Harbor Freight Tools has a digital non-contact thermometer for under $7 (item 93983-2VGA). Use this tool to locate the coolest available place in the engine area.

We cannot give you an exact number here for what is “too hot”, because there is a combination of heating factors here: weather, engine, and the electrolysis process itself. All I can tell you that in two cases the electrolyzer mostly melted and only the glass survived. In both cases this occurred as a result of

(1) too much heat radiated by the engine through the air to the electrolyzer, and

(2) too much electrolyte in the HHO generator. There is a situation called Thermal Runaway, where an increase in temperature changes the conditions (in this case the rise in electrical current) that causes a further increase in temperature - leading to a destructive result. You can prevent this from happening by:

1. Use ONLY DISTILLED WATER. Filtered water are NOT distilled water!

2.
Starting with no more than ½ teaspoon of baking soda, and add radiantly only when you're sure no excess heat is being generated.

3.
Install away from heat. If this is not possible block the engine heat as much as possible by placing a heat shield (bubble wrap covered by aluminum foil) between the electrolyzer and the engine. Leave at least 1-2” air space around the electrolyzer.

A mounting bracket can be easily fashioned from copper and/or galvanized plumber’s strap. (Not supplied.) In other cases a small rubber pad (not supplied and usually not necessary) and/or two bungee cords (might be supplied) may be adequate. Rarely there may be vehicles that do not have enough space in the engine compartment to mount the device.

A possible solution is to use the area in front of the radiator. Fasten the device to the car's frame or anything other the radiator, belts or moving parts, and make sure that it does not touch the radiator. That's it for the mechanical installation and location. Now let's move for connections and supply lines. The HHO device is operated by vacuum pressure from your vehicle’s engine, plus 12 Volt supply from your vehicle’s electrical system.

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Vacuum and the HHO Generator

note: due to high efficiency of our units most our clients do not connect to vacuum line. The idea was to suck the gas out from the generator but our generators are strong enough to push the gas. You may simply try to connect directly from generator to your air intake first.

Vacuum lines are supplied from the engine to various car systems, and you should best use the system that gets the highest vacuum. The idea is to Suck the HHO into a place such as the Carburetor or the Intake Manifold, where it can be automatically mixed with the existing fuel/air mixture. Connect the output to the carb/intake manifold.

CAUTION: DO NOT USE THE BRAKES VACUUM LINE. This is usually a very thick black hose that connects between the engine and the Brake Vacuum Booster (usually a large drum on the firewall on the driver side): The PCV valve* line usually makes a good connection.

Vehicles with EFI (Electronic Fuel Injection) should also be connected at or near the intake manifold. * Positive Crankcase Ventilation valve, or PCV valve, is a one-way valve that ensures continual refreshment of the air inside a gasoline internal combustion engine's crankcase.

WARNING: DO NOT SHORTEN THE HOSE between the engine intake and the generator. Keep the line (hose) at least 4 ft long. This length must be kept to enhance safety and prevent damage to the device.

A universal vacuum line T-Connector is usually provided as well as a length of vacuum hose to make the connection. A wide range of vacuum fittings is readily available at any auto parts store (plastic fittings will do for this use). Note that the Universal Vacuum T-Connector is...well, universal. Its edges are usually too small for the
hose, and should be trimmed (edge cut off) with a knife.

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_______________________________________
HHO Generator and the Electrical System

note: optionally you may install a ON/OFF switch into your cabin so you can turn the system on or off more conveniently - we still recommend connecting the positive wire to vehicle's electric system that is utilizing the ignition. Generator Positive goes to fuse - to on/off switch- to vehicle's electric switch with ignition.

The HHO generator is designed to operate on 12 Volts. Refer to the wiring diagram below. If you’re not sure consult your auto mechanic (electric), or contact us for help.

1.
Connect the black terminal of the device to the negative terminal of the vehicle’s battery, using the wire WITHOUT FUSE (black wire). If the battery is too far, connect it to the firewall or extend the wire all the way to the battery.

2.
Identify a point in your vehicle’s electrical system which has a 12 Volts (positive) present ONLY WHEN THE ENGINE IS ON (Position 2 of the Ignition Switch), such as the starter solenoid, window wiper motor, or similar circuit.

3.
Turn the switch off and take out the key. Connect positive (12 Volts) to the red terminal of the device, using the FUSED wire supplied (red), to the point you’ve identified above.

4.
To protect the wiring from long term damage, you can now put the newly installed wires into what's called “split flex tubing”. You can find it in all major hardware stores such as Ace, Home Depot. Don't buy it online ($5 +S&H) because in the shop it's only 99 cents for 10 ft.

NOTES:In most newer vehicles the fuses are located in a box, in the engine compartment. You can just plug the wire into the fuse holder and reinsert the fuse. Usually it is a 25 Amp or 30 Amp ignition circuit, that we use. In some older cars where there was no fuse box to connect to, the wiper motor was found most useful as a supply point. Just splice into the SWITCHED 12 Volts and it works well. ? In some cars the electrical system may be in reverse (RED wire to the body of the car, or to the battery itself). If it gets confusing, consult an auto electrician who is familiar with your specific model.

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_________________________________________
Final Steps of HHO Generator Setup.

Fill the jar with DISTILLED WATER, leaving about 3/4” (0.750") of free space at the top. Start with 1/4 or 1/2 teaspoon of Electrolyte (pure Baking Soda) to the HHO Generator and increase as needed up to 2 teaspoons.

HHO Unit should draw about 7 AMPS of power. More Baking Soda may be added but, make sure the units operate cool and don't overheat. Our Units are designed for temperatures over 300F - competitors material is rated up to 130F.
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________________________________________
Cold Weather and Freezing

If you encounter freezing temperatures the system's electrolyte may freeze. That is why it is important not to over fill the generator. Our Units are equipped with a safety plug that will release excessive pressure or ice if required.

To help avoid freezing you may replace distilled water with windshield wiper fluid (blue fluid) other wise the system will still melt the ice within few minutes after its started without any damage.

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__________________________________________
Test Run Your HHO Generator-alternative

1. Start with NO electricity, by taking out the fuse or leaving one of the terminals disconnected (make sure it doesn't touch metal parts of the car to prevent fuse blowout).

2.
Turn the Vacuum Adjustment Valve (sometimes called “Bubbler Cap” or just “Bubbler”) fully CLOCKWISE. Then turn it half-turn COUNTER-CLOCKWISE.

3. Turn the engine and watch the bubbling action coming out of the lower end of the thin tubing inside the device. Gradually turn the Vacuum Adjustment Valve and watch the bubbling action in the jar. Adjust the valve until there is a small amount of bubbling action.

4.
Turn off the engine.

5.
Connect the electricity by putting the fuse on and making sure all connections are tight (hand force only).

6. Start the engine again and watch the electrolyzing action between the spiral electrodes. A yellowish gas (HHO) will start forming and flow toward the top of the jar.

7.
Within a short time (roughly 30 seconds), you will notice that the engine starts to sound quite differently. It will sound smoother and quieter. Its RPM may be unstable for a couple minutes. This is normal – the HHO is starting to change the combustion cycle and cancels the pinging – and the engine is now adjusting to the changes.

Congratulations! Your HHO Generator system is now ready to go! To purchase an HHO Generator, visit our online store.
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_______________________________________
Spark Plugs to Avoid !

AVOID IRIDIUM AND PLATINUM SPARK PLUGS, no matter what your mechanic recommends. He might not realize that you're now in the upper league of the MPG game...with different needs. Iridium and Platinum react badly to Hydrogen. Yes, and another thing – before installation, reduce the spark gap to 0.03”, or 0.75 millimeter. This will definitely maximize the performance of whichever plug you have chosen. Again, do this even if the car's book or plug pamphlet say otherwise.
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__________________________________________

What is MAP/MAF ?

If your vehicle has a MAP / MAF sensor, you need an Enhancer. Vehicles newer than 1996 (even some older )have this sensor. However, diesel engines do not have one.
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HOW DOES THE MAP SENSOR WORK?

The Manifold Absolute Pressure (MAP) sensor signal is electrically used in a similar way to the use of Mass Air Flow (MAF) sensor signal (although internally it is built differently). It takes a 5 volt signal from the ECM or ECU (Environmental Control Unit or Module) computer, and returns a lower direct current signal in accordance with the vacuum in the engine. A higher output voltage means lower engine vacuum, which is then calculated as “more fuel is needed”. Lower output signal indicates higher engine vacuum, which requires less fuel.

It's not just fuel control. The MAP sensor signal gives the computer a dynamic indication of engine load. The computer then uses this data to control not only fuel injection, but also gear shift and cylinder ignition timing.

map

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As acceleration increases, the voltage
output for the MAP Sensor increases and then decreases when decelerating.

The Enhancer is connected between the MAP Sensor output signal and the ECM.

The Enhancer reduces the output voltage and therefore reduces the amount of fuel sent to the engine.

Checking The Manifold Absolute Pressure (MAP) Sensor

Purpose:
The Manifold Absolute Pressure (MAP) sensor is used to monitor intake manifold pressure (engine load). It sends voltage signals to the Powertrain Control Module (PCM) that represent the engines varying load conditions.

Theory/Operation:
ECM (Electornic Control Module) supplies 5 volt sensor reference voltage. The sensor, connected to manifold vacuum at throttle body, converts intake manifold pressure into voltage.

A silicon crystal in the MAP sensor senses changes in manifold absolute pressure. This crystal changes the resistance of the sensor depending upon the manifold absolute pressure acting upon it, and the change in resistance affects the amount of voltage that the sensor allows to flow back to the ECM.

Manifold absolute pressure and voltage to ECM are directly proportional (manifold absolute pressure increases, low vacuum, voltage to ECM increases and vice versa).

Sensor resistance and manifold absolute pressure are inversely proportional (as manifold absolute pressure increases, (low vacuum), sensor resistance decreases and vice versa).
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________________________________________________
________________________________________________

Typical Readings:
Sensor output voltage range is 0.5 to 4.5 volts.

Output voltages between 0.5 and 1.5 volts indicate a high vacuum (low pressure) situation, such as idle or deceleration.

Output voltages between 1.5 and 3.0 volts indicate a medium level of vacuum (pressure) such as a cruise or slight acceleration condition.

Output voltages between 3.0 and 4.5 volts indicate a low vacuum (high pressure) situation such as hard acceleration or a mechanical failure.

Any reading of 0 volts or over 4.5 volts indicates a problem.

NOTE: The following procedure tests the MAP sensor only.

  1. Inspect the rubber nipple (fitting) from the MAP sensor to the throttle body. Repair as necessary. CAUTION: When testing the MAP sensor, be sure that the harness wires are not damaged by the test meter probes.
  2. Test the MAP sensor output voltage at the MAP sensor connector terminal B. With the ignition switch ON, and the engine OFF. Output voltage should be 4 to 5 volts.
  3. Test the MAP sensor output voltage at the MAP sensor connector terminal B at a hot, neutral idle speed condition. The voltage should drop to 1.5 to 2.1 volts.
  4. Test MAP sensor supply voltage at sensor connector terminal C with the ignition ON. The voltage should be approximately 5 volts (±O.5 V).
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THE ENHANCER

The invention we're talking about here is a simple play with resistors. A resistor is a little piece of carbon that reduces current. Higher value means it resists more. The potentiometer (“pot” for short) is a variable resistor, which varies its value by turning the knob. There is another resistor, a fixed value resistor, in series to the pot to increase the dial range.

The MAP or Manifold Absolute Pressure Sensor is a little though expensive device installed in your intake manifold, or installed on the firewall and connected to the manifold with a thin hose. It has 5 Volts or 12 Volts coming in, and it simply senses the vacuum in the manifold and attenuates (reduces, weakens) this incoming voltage by a certain factor. In other words it reduces the supply voltage to a direct-current voltage in the range of 15% to 60% of the supply voltage (depending on the car's design these numbers will vary), and this varying (but non-pulsing) signal is then sent back to the computer.

On carbureted cars,
you could re-jet the main jets ½ size smaller to get a leaner mixture, simply running hydrogen down the carburetor throat will not cause the carburetor to put less gas in same as in fuel injected vehicels.
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MAP ENHANCER INSTALATION



STANDARD DUAL MAP ENHANCER - RED TO ECU, BLACK TO GROUND, GREEN (OR BROWN) TO MAP SENSOR


This information shows a typical installation of a MAP Sensor Enhancer. It will be exactly the same if there are two potentiometers – you would (1) identify the line coming out of your Map Sensor (the sensor is usually on the firewall or on the intake manifold), cut the signal wire and then (2) the device would simply be connected BETWEEN THE SENSOR AND THE ECU (computer).

The device also connects to ground, any ground available or the sensor's ground. If you follow the color code we've been using, then ground wire is BLACK, the line from the sensor is BROWN and the line going out to the ECU is RED, except for the GL3P.

If you have a hard time locating the wires DO NOT DO ANYTHING! Stop right there and leave this job to a mechanic. Guesswork won't serve you right this time. One wrong connection may burn the computer and you'll be wasting hundreds of dollars on repairs. This is a very simple connection but must be done with confidence.

MAP-GL3 – This unit is the same as our MAP sensor enhancer, however, it has three green LED lights to monitor any number of HHO generators. Wires are the same as noted above but the green wire goes to your first HHO generator(s), after the fuse. The white wire goes to your second HHO generator(s), and the blue wire goes to your third HHO generator(s).

GL3P -
This is the MAP, O2 and three HHO water generator green light unit.
Black wire (with silver next to it) is the ground lead.
Solid white wire - O2 power in. Make sure the 600 Ohm resistor is in place before placing 12 volts to this line. You can also remove the resistor and put the positive side of a 1.5 volt (AA) battery or even two of them for 3 volts.
NOTE: unlike the MAP wire, you DO NOT cut this wire. You simply tap into it to suppliment the voltage.

Solid red wire -
O2 output, variable with the dial. This line has a diode to prevent power from backing into the unit.

White/Black wire - To MAP sensor

Red/Black wire - To ECU

This is what I have done with my own car: I found the wire, using push pins and my volt meter, from the MAP (that puts out a voltage of 2 – 5 volts. I than cut this wire and the white/black wire went to the MAP (it goes to the ECU) side and the red/black wire went to the ECU side. This takes care of both wires with simply cutting one wire.
Green, Blue and Orange wires - These wires go to the post side, near your water generator, of your positive lead, after the fuse. You can use them with any number of HHO generators (one with each up to three, one with two HHO generators and one fuse per pair equaling six HHO generators, etc. The green light wire also powers the other lights. Each wire has a 600 Ohm resistor to bring the incoming 12 volts down to 2 volts for the LED lights.

NOTE: It is very important to monitor your HHO generators. If one should blow a fuse you will need to dial back the controls to more gas, otherwise you could run too lean and harm your engine.

PLEASE DO NOT pull hard on any of the wires as you may short the unit out.

NOTE: MOST ALL VEHICLES ARE DIFFERENT. BEFORE ADDING THIS UNIT OR ANY ELECTRICAL PARTS, GAIN NECESSARY KNOWLEDGE TO INSTALL IT CORRECTLY.

BEFORE INSTALLING THIS UNIT, PLEASE CHECK WITH YOUR MASTER MECHANIC FOR DETAILS.

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DOWNLOAD INSTRUCTIONS !
( Right click and "Save as" - you will need a free .pdf reader like Adobe Acrobat)

Download Generator Installation in pdf version HERE
Download MAP/MAF Enhamce Installations in pdf version HERE

 


TO LEARN MORE PLEASE SELECT YOUR ENGINE SIZE !

UNDER 3 LITER
UNDER 5 LITER
OVER 5 LITER
INDUSTRIAL -SEMI
SAVE MONEY ON GAS
hho kit trucks
save money on gas
hho semi truck